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DCS’s design and engineering team has more than 40 years of experience creating unique parcel handling systems for diverse customer applications. With installations including semi-automated handling in small city distribution centers and fully automated, integrated hubs with advanced conveyor and sorter equipment, DCS routinely thinks outside the box.
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DCS designs and implements end-to-end warehouse automation solutions for e-commerce and multi-channel retailers that address numerous workflow challenges. This includes solutions for receiving, putaway, storage, replenishment, order fulfillment, picking, packing, sortation, and outbound shipping. Our custom integrated warehouse, distribution, and fulfillment systems draw from a deep pool of conventional, semi-automated, and automated material handling technologies.
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Whether an operation is considering the construction of a new distribution or fulfillment center, or a retrofit or expansion of an existing facility, it’s important to create a solution that fits the overarching supply chain strategy. DCS has four decades of experience designing and integrating comprehensive, end-to-end material handling solutions that meet a multitude of operational goals. Whether conventional, semi-automated, or fully automated, DCS can help your organization implement a custom solution that meets its goals while maximizing return on investment (ROI).
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The DCS Supply Chain Consulting team offers a range of services to help your operations address the challenges it faces. Working in partnership with you, DCS consultants analyze your business data- existing workforce, workflow processes, inventory, order data, operations, and more- to determine a strategy that addresses your unique needs. Whether you need an operations assessment, process improvement recommendations, or distribution design services, DCS consultants will help guide you to the material handling system or operational solution that best meets your current and future needs, as well as your budget.
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Keeping your warehouse operations and material handling systems running smoothly and at the peak of productivity are the goals of DCS’ Customer Service Team. By partnering with DCS, your warehouse automation solution is supported from commissioning to end of life. You’ll receive comprehensive in-house training of your personnel, including specialized training of your designated internal system expert. Plus, DCS offers a complete package of spare parts and expert system troubleshooting support from qualified engineers dedicated to your installation.
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DCS offers a broad range of material handling equipment and automated system design, installation, and integration services for a multitude of projects. These include retrofits, expansions, upgrades, and more. While every project is unique, our system design and execution processes are the same, encompassing meticulous attention to detail, frequent communication, and a dedicated partnership with our clients.
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Designed Conveyor Systems (DCS) has 40 years of experience serving major clients in multiple industries by providing material handling, full-scale warehouse operations, and conveyor design solutions that are custom crafted for their needs. DCS does not sell ready-made conveyor systems but builds relationships that empower collaboration to craft custom warehouse designs together. DCS utilizes consulting, engineering design, project management, installation services, and client support to ensure our customers can keep their promises to deliver on time.
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With more than 40 years of experience providing automated system design, installation, and integration services, DCS has created solutions for companies throughout the United States in a broad range of industries and markets. We’ve completed more than 1500 projects ranging from greenfield facilities with completely new systems to expansions and retrofits of existing operations.
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PART 2: Streamline Your Supply Chain: Expert Consultation Services

PART 2: Streamline Your Supply Chain: Expert Consultation Services
Date Posted: 09.18.24

The previous installment of this two-part post detailed why a streamlined supply chain is essential to ensure customer satisfaction and reduce costs. It also explored expert consulting services, including logistics network design evaluations and operational performance assessments. This post explores the role of a supply chain consultant and what the consulting process entails to help an organization more effectively streamline its supply chain.

 

The Role of a Supply Chain Consultant

There are range of supply chain consultation services available. However, most involve conducting comprehensive assessments across three different areas: design, operations, and technology.

Design consulting looks at logistics network design to ascertain if all distribution centers (DCs) are optimally located. This process incorporates extensive data analytics to determine the costs associated with inbound and outbound transportation, as well as operations costs for each DC in the network. That data analysis informs subsequent cost and service modeling. Modeling tests different scenarios to help determine the network design that maximizes customer service levels and minimizes transportation outlays.

Operations consulting focuses on process improvement within an individual DC, evaluating workflows and individual tasks to determine approaches and solutions to optimize them. It considers factors such as flow, throughput rates, and impediments to workforce productivity. Among the activities performed is value stream mapping, which documents and analyzes all activities in a process to identify steps that waste time and effort — and slow down flow. It may also compare facility metrics to industry standard benchmarking data to pinpoint key performance indicators (KPIs) that could be improved.

Technology consulting considers all the existing equipment and systems deployed within a DC. That includes manual and automated material handling equipment, such as conveyors, sortation, storage and retrieval systems, autonomous mobile robots (AMRs), and more. It also looks software, including the operation’s warehouse management system (WMS), transportation management system (TMS), labor management system (LMS), and warehouse execution system (WES). If any of these software systems are currently in place, the consultant determines if they are being used optimally; if none exist, the consultant can help with the process of evaluating, selecting, and implementing the software.

The outcome of each of these consulting engagements includes a roadmap for streamlining the supply chain that has been tailored to meet the specific business needs of the organization. This plan outlines measures to improve performance in the short-, medium-, and long-term. 

Short-term recommendations generally include approaches to boost warehouse productivity with a minimal capital investment. Medium-term steps generally take longer to implement (between three and 12 months) and cost more. Long-term recommendations will take considerably longer (more than a year) and require a significant capital investment. Because of their extended timeframe and expense, these measures — such as implementing a WMS or expanding the footprint of the building — should be incorporated into a DC’s strategic plan.

 

The Consulting Process

While every firm puts their unique spin on it, the overarching supply chain consulting process generally consists of four phases:

  • Initial Consultation and Needs Assessment: The engagement begins with an in-depth consultation to understand the organization’s goals, challenges, and expectations. During this phase, key supply chain stakeholders collaborate to define the project’s scope and priorities. This ensures a tailored approach to streamlining the supply chain that aligns solutions with the company’s specific needs and objectives.
  • Data Collection and Analysis: The consultant and the operations team work together to gather accurate and comprehensive data from various sources to create a clear picture of the current situation. The consultant then analyzes the data to identify patterns, inefficiencies, and opportunities for improvement. Insights gleaned from this exercise form the foundation of the subsequent operational process and system recommendations.
  • Solution Development and Implementation: Based on the analysis, the consultant develops customized solutions to address the identified challenges in alignment with the organization’s goals and objectives. The consultant can be engaged to help evaluate different systems integrators, equipment, and software.
  • Ongoing Monitoring and Evaluation: The ideal consulting firm will equip the organization with the tools to continuously track their own internal performance metrics to ensure that the implemented solutions are delivering the expected results. Optimally, the engagement will establish parameters for internal resources to utilize, allowing the company to routinely perform its own evaluations, identify areas of improvement, and make necessary adjustments to maintain efficiency and effectiveness. Should additional guidance or follow up become necessary, the consultant can be re-engaged as needed to help the organization maintain a streamlined supply chain.

 

Discover DCS’ Consulting Services from Weller & Associates

Gain unbiased insight into how to streamline your supply chain from an independent, third-party consulting firm. The consulting team at Waller & Associates, a subsidiary of DCS, brings a combined 90-plus years of hands-on expertise helping operations in both commercial and government sectors optimize performance, efficiency, and profitability. To discover how we can help your organization, connect with us today.