Package Handling
DCS’s design and engineering team has more than 40 years of experience creating unique parcel handling systems for diverse customer applications. With installations including semi-automated handling in small city distribution centers and fully automated, integrated hubs with advanced conveyor and sorter equipment, DCS routinely thinks outside the box.
E-Commerce and Multi-Channel Fulfillment
DCS designs and implements end-to-end warehouse automation solutions for e-commerce and multi-channel retailers that address numerous workflow challenges. This includes solutions for receiving, putaway, storage, replenishment, order fulfillment, picking, packing, sortation, and outbound shipping. Our custom integrated warehouse, distribution, and fulfillment systems draw from a deep pool of conventional, semi-automated, and automated material handling technologies.
Various Distribution Applications
Whether an operation is considering the construction of a new distribution or fulfillment center, or a retrofit or expansion of an existing facility, it’s important to create a solution that fits the overarching supply chain strategy. DCS has four decades of experience designing and integrating comprehensive, end-to-end material handling solutions that meet a multitude of operational goals. Whether conventional, semi-automated, or fully automated, DCS can help your organization implement a custom solution that meets its goals while maximizing return on investment (ROI).
Supply Chain Consulting
The DCS Supply Chain Consulting team offers a range of services to help your operations address the challenges it faces. Working in partnership with you, DCS consultants analyze your business data- existing workforce, workflow processes, inventory, order data, operations, and more- to determine a strategy that addresses your unique needs. Whether you need an operations assessment, process improvement recommendations, or distribution design services, DCS consultants will help guide you to the material handling system or operational solution that best meets your current and future needs, as well as your budget.
Customer Support
Keeping your warehouse operations and material handling systems running smoothly and at the peak of productivity are the goals of DCS’ Customer Service Team. By partnering with DCS, your warehouse automation solution is supported from commissioning to end of life. You’ll receive comprehensive in-house training of your personnel, including specialized training of your designated internal system expert. Plus, DCS offers a complete package of spare parts and expert system troubleshooting support from qualified engineers dedicated to your installation.
System Design & Integration
DCS offers a broad range of material handling equipment and automated system design, installation, and integration services for a multitude of projects. These include retrofits, expansions, upgrades, and more. While every project is unique, our system design and execution processes are the same, encompassing meticulous attention to detail, frequent communication, and a dedicated partnership with our clients.
About Us
Designed Conveyor Systems (DCS) has 40 years of experience serving major clients in multiple industries by providing material handling, full-scale warehouse operations, and conveyor design solutions that are custom crafted for their needs. DCS does not sell ready-made conveyor systems but builds relationships that empower collaboration to craft custom warehouse designs together. DCS utilizes consulting, engineering design, project management, installation services, and client support to ensure our customers can keep their promises to deliver on time.
Projects
With more than 40 years of experience providing automated system design, installation, and integration services, DCS has created solutions for companies throughout the United States in a broad range of industries and markets. We’ve completed more than 1500 projects ranging from greenfield facilities with completely new systems to expansions and retrofits of existing operations.

Boost Productivity & Profits: The 5 Key Benefits of DATUM

In today’s fast-paced, competitive business landscape, warehouse efficiency is paramount. To stay ahead, businesses must optimize operations, reduce costs, and enhance customer satisfaction. This is where a robust warehouse execution system (WES) like DATUM comes into play.

DATUM from Designed Conveyor Systems (DCS) is more than just software; it’s a strategic tool designed to efficiently work with your processes. DATUM optimizes order picking, packing, and shipping processes, ensuring orders are fulfilled accurately and efficiently. With real-time inventory visibility and advanced algorithms, DATUM minimizes picking errors, reduces order cycle times, and improves customer satisfaction.

By streamlining workflows across multiple automated technologies, improving visibility, and enabling data-driven decision-making, DATUM can significantly boost your productivity and profitability. Here are five key benefits of implementing DATUM in your warehouse:

1. Seamlessly Integrate with Your Current Operations

DATUM is engineered with a flexible, secure API gateway and integration bridge. These functions allow the WES to interface easily with the vast majority of warehouse management system (WMS) softwares. Whether an operation uses a WMS from a major software brand, a custom solution, or a legacy system, DATUM can connect and communicate with it. DATUM also interfaces with enterprise resource planning (ERP) systems. This advanced connectivity enables operations to increase their agility by expanding current capabilities beyond the limitations of any existing WMS software.

In addition to integrating with existing inventory and business management softwares, DATUM interfaces with a broad array of automated and semi-automated equipment and technologies from any original equipment manufacturer (OEM). It links with systems utilizing either native programmable logic controller (PLC) or Ethernet-based control. This allows for seamless synchronization of workflows across existing and updated equipment, as well as with new material handling technologies. 

DATUM connects to conveyor and sortation systems; fleets of autonomous mobile robots (AMRs) and automatic guided vehicles (AGVs); goods-to-person (G2P) automated storage and retrieval systems (AS/RS); light- and voice-directed picking systems; pick and put walls; mobile devices; print-and-apply labelers; auto-baggers and on-demand cartonization equipment; and conventional and robotic palletizers. 

Because it plays well with others, DATUM efficiently orchestrates entire workflows, end-to-end. From receiving and put away to storage, retrieval, and replenishment, through order picking, consolidation, and packout to parcel sortation and shipping, DATUM allocates and parses tasks across different handling processes. Based on pre-set operating parameters, it releases work in waves timed to maintain balance throughout a facility. It also continuously monitors progress, exceptions, and changing priorities. This allows DATUM to make adjustments as necessary, reallocating tasks and orders to optimize associate productivity for maximum throughput while eliminating bottlenecks and idle time. The result? Greater profitability.

2. Improved Inventory Management 

Thanks to its interface with the facility’s WMS, DATUM manages and directs real-time inventory handling and tracking—as well as order flow—throughout a warehouse. This helps a facility maintain optimal stock levels and prevent stockouts or overstocking.

To do this, DATUM utilizes multiple, sophisticated strategies, including dynamic and intelligent inventory, equipment, container, and order management. Among them are:

  • Buffer lane management
  • Container configuration, lifecycle, and routing
  • Conveyor and equipment modeling
  • Destination mapping and optimization
  • Dimensioning and weight validation
  • Inventory auditing
  • Label and print management
  • Location inventory management
  • Order management and release
  • Order soft and hard allocation
  • Pick and put order fulfillment
  • Pick consolidation
  • Pick path optimization
  • Replenishment
  • Wave release
  • Waveless workflow optimization

DATUM further improves Inventory management via real-time and continuous analysis of order requirements, inventory volumes, and stock positions. This enables the WES to automatically know when a pick face needs replenishment, for example. Before the pick face becomes empty, DATUM proactively sends a replenishment command to reserve storage, minimizing downtime. 

DATUM also monitors KPIs and provides reports that track trends, including the cycle time of replenishment request completions for continuous improvement measures. DATUM additionally identifies which stock keeping units (SKUs) and locations are depleted most frequently. This aids in better planning to reduce backorders and improve customer service.

3. Easy to Read Dashboard

To further help operations managers and authorized users monitor performance trends, DATUM offers an advanced dashboard function. The WES’ dashboards and the reports they display are fully customizable via drag-and-drop functionality. This allows managers to control what information restricted users can—and cannot—access. Dashboard layouts can be created dynamically for each functional area within a warehouse, allowing full visualization of processes in real-time.

The information DATUM synthesizes and analyzes in real-time is presented in the user customized dashboards. Among the reports shared are actionable key performance indicators (KPIs) in a range of formats, including tables and graphs. Users determine the KPIs they wish to track, including metrics on order fill rates, associate productivity, throughput, inventory availability, and much more. This information can be used for incentivization, exception management, and to identify areas for improvement to enhance productivity and profitability.

Additionally, DATUM displays graphical illustrations of key workflows and equipment across the entire system. Users can see at a glance which processes are flowing as expected, which are at risk of a fault or error, which have slowed due to bottlenecks, and which have stopped completely. DATUM automatically calls attention to all areas of concern. This allows operations managers to proactively address an issue, rather than analyzing data log files after the problem occurs to identify operating faults, order handling exceptions, stockouts, reducing the risk of unplanned downtime..

4. Enhanced Warehouse Visibility

In addition to boosting visibility into operational performance via customizable dashboards and reporting, DATUM offers an advanced search function. This gives users even greater visibility by supporting intuitive access to all types of data and information. 

Via a user interface similar to that of a browser-based search engine, DATUM supports full text searches across a diverse range of datasets. The WES efficiently stores structured and unstructured text, event and timestamp data, numerical data, and more, indexing it in a way that enables fast query results in near real-time. DATUM users can quickly search for anything, such as orders, exceptions, specific containers, workflow processes, errors, KPIs, and more.

Beyond data retrieval, DATUM’s search feature also provides analytics for a variety of datasets. It aggregates information to identify and document trends and patterns in data. Further, DATUM supports searches of events with tags to help troubleshoot and diagnose problems with equipment and orders to speed up resolution.

5. OpsTeams makes it easy to share data points

Advanced, cross-functional collaboration via DATUM’s OpsTeams groups allows multiple team members to share information and data points collected in the WES—both within the application and externally. The WES interfaces with a variety of collaborative messaging softwares, including Microsoft Teams and Slack. This enables easy sharing of key informational data—including clipboards—among colleagues, whether they are authorized DATUM users or not, in a universally accessible system. 

These include details about:

  • Status of specific totes or orders
  • Open picks
  • Out-of-stock locations 
  • Exception handling
  • Key performance indicators (KPIs) and metrics, including pick rates per hour, workflow balancing, anticipated associate idle time, and more
  • Equipment performance and projected maintenance needs

By sharing notifications, dashboard views, and data points among internal stakeholders, DATUM enables faster response times for issue resolution—whatever the issue may be. This cross-functional approach aligns priorities while preventing bottlenecks and unnecessary downtime.

Learn More About the Benefits of DATUM WES for Your Operation

By leveraging the power of DATUM, businesses can achieve significant improvements in warehouse efficiency, productivity, and profitability. Ready to transform your warehouse operations? Contact us today to learn more about how DATUM can benefit your business. Contact Designed Conveyor Systems to learn more about our WES and how it can impact your facility.