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Package Handling
DCS’s design and engineering team has more than 40 years of experience creating unique parcel handling systems for diverse customer applications. With installations including semi-automated handling in small city distribution centers and fully automated, integrated hubs with advanced conveyor and sorter equipment, DCS routinely thinks outside the box.
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E-Commerce and Multi-Channel Fulfillment
DCS designs and implements end-to-end warehouse automation solutions for e-commerce and multi-channel retailers that address numerous workflow challenges. This includes solutions for receiving, putaway, storage, replenishment, order fulfillment, picking, packing, sortation, and outbound shipping. Our custom integrated warehouse, distribution, and fulfillment systems draw from a deep pool of conventional, semi-automated, and automated material handling technologies.
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Various Distribution Applications
Whether an operation is considering the construction of a new distribution or fulfillment center, or a retrofit or expansion of an existing facility, it’s important to create a solution that fits the overarching supply chain strategy. DCS has four decades of experience designing and integrating comprehensive, end-to-end material handling solutions that meet a multitude of operational goals. Whether conventional, semi-automated, or fully automated, DCS can help your organization implement a custom solution that meets its goals while maximizing return on investment (ROI).
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Supply Chain Consulting
The DCS Supply Chain Consulting team offers a range of services to help your operations address the challenges it faces. Working in partnership with you, DCS consultants analyze your business data- existing workforce, workflow processes, inventory, order data, operations, and more- to determine a strategy that addresses your unique needs. Whether you need an operations assessment, process improvement recommendations, or distribution design services, DCS consultants will help guide you to the material handling system or operational solution that best meets your current and future needs, as well as your budget.
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Customer Support
Keeping your warehouse operations and material handling systems running smoothly and at the peak of productivity are the goals of DCS’ Customer Service Team. By partnering with DCS, your warehouse automation solution is supported from commissioning to end of life. You’ll receive comprehensive in-house training of your personnel, including specialized training of your designated internal system expert. Plus, DCS offers a complete package of spare parts and expert system troubleshooting support from qualified engineers dedicated to your installation.
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System Design & Integration
DCS offers a broad range of material handling equipment and automated system design, installation, and integration services for a multitude of projects. These include retrofits, expansions, upgrades, and more. While every project is unique, our system design and execution processes are the same, encompassing meticulous attention to detail, frequent communication, and a dedicated partnership with our clients.
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About Us
Designed Conveyor Systems (DCS) has 40 years of experience serving major clients in multiple industries by providing material handling, full-scale warehouse operations, and conveyor design solutions that are custom crafted for their needs. DCS does not sell ready-made conveyor systems but builds relationships that empower collaboration to craft custom warehouse designs together. DCS utilizes consulting, engineering design, project management, installation services, and client support to ensure our customers can keep their promises to deliver on time.
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Projects
With more than 40 years of experience providing automated system design, installation, and integration services, DCS has created solutions for companies throughout the United States in a broad range of industries and markets. We’ve completed more than 1500 projects ranging from greenfield facilities with completely new systems to expansions and retrofits of existing operations.
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Upcoming Events
Designed Conveyor Systems values building strong relationships with our clients. Join us at our upcoming events to collaborate and discover how we can design a custom warehouse solution tailored to your unique needs.

Key Factors That Ensure Stable, Safe, and Secure Warehouse Software Delivery

After four decades of integrating material handling automation technologies and software in warehouses, distribution centers, and parcel handling operations, DCS recognized several shortcomings in existing warehouse execution systems (WES). In recognition of the limitations of custom warehouse software and standard warehouse management software features, DCS designed and developed our new DATUM WES from the ground up. As part of DATUM’s design, we incorporated several key features that ensure stable, safe, and secure warehouse software delivery—both during the initial implementation and during subsequent updates. 

 

Problems Associated with Custom Warehouse Management Software Features

Historically, custom, monolithic software applications connected different automated material handling equipment and systems together with the facility’s overarching host software—typically an enterprise resource planning (ERP) or warehouse management system (WMS). While the monolithic approach can work for a while, problems often arise when it comes time to update to the latest version of the WMS, ERP, or equipment software. These changes will almost certainly impact the overarching code tying the entire system together. Likewise, adding a new piece of equipment or modifying an existing process can also cause problems with the custom software. 

In the best-case scenario, extensive, manual testing will be necessary to verify that the modifications do not impact the system’s functioning and overall stability. Testing requires time, during which the system may not be available. At worst, changing one portion of monolithic software increases the risk that the entire system will break. This can lead to unanticipated downtime that prevents an operation from meeting its service level agreements (SLAs). 

Further, custom warehouse management software may not have the highest-level security protocols embedded within it. Whereas material handling systems of the past may have been isolated from the wider corporate network, in today’s increasingly connected world that’s no longer the case. Hackers will exploit any weakness to breach a network and access sensitive data. Monolithic software with security deficiencies can increase the opportunity for unauthorized network access.

 

How DATUM’s Development Platform Ensures Stability

DATUM’s platform leverages a microservice architecture built and deployed on widely used, open-source components. That makes it both robust and well supported, with billions of worldwide users continuously improving and refining the source code. We developed it with components widely used by major software and service providers. This foundational architecture incorporates the latest security protocols and standards, making DATUM extremely dynamic, easily updated, and highly resilient for maximum solution reliability.

In designing DATUM’s functionality, we leveraged DCS’ past experience in launching and delivering material handling solutions to clients. Utilizing a microservice architecture and widely used platform enables us to deploy seamless updates to a client site without impacting operations or requiring downtime. 

Microservice architecture also allows us to create application modules that are specific to each process and piece of equipment or function. Because they are self-contained, making changes to one module does not affect the others. This preserves the overall stability of a system while allowing modifications to be made seamlessly.

 

Continuous Integration/Continuous Delivery Ensures Safe Deployments 

Additionally, we utilize a DevOps approach when developing Datum. This includes a continuous integration/continuous delivery (CICD) methodology to allow for stable and quicker updates. 

The continuous integration pipeline relates to the building and testing of the DATUM application. It incorporates an automated testing mechanism within the build process of the software that analyzes the proposed changes and flags any potential bugs for correction. This allows the development team to target its assessments when performing our own quality assurance testing prior to deploying new features. Ultimately, it speeds up software development and modifications for our clients.

The continuous delivery pipeline also leverages automation to deploy the latest updates to DATUM users. Updates are automatic, and—because they’re typically relegated to one module at a time—fast. Because changes have been tested both automatically by the system and by DCS’ engineers, they pose minimal risk to overall system functionality.

However, should a system failure occur, DATUM’s platform incorporates redundancy. This warehouse management software feature protects critical processes and application data. It also automates recovery after a failure, getting DATUM back up and running without manual intervention in most cases. Meanwhile, it documents the scenario surrounding the failure, allowing the engineers to assess, evaluate, and resolve the issue without affecting ongoing operations. 

 

Baked-in Security Protocols Prevent Unauthorized Access

It’s no longer the case that material handling systems are on self-contained networks impervious to access from the outside world. That’s why the CICD pipeline methodology used to build DATUM incorporates vulnerability scanning. This function assesses and verifies the overall security and impenetrability of the code. 

DCS also works with each client to apply best practices of hardening their underlying environment where DATUM is deployed. Further, DATUM also employs widely used secure protocols for data transfer between systems to ensure maximum security.

 

Learn More About DATUM’s Architecture and Its Benefits to Your Operation

I recently discussed DATUM’s architecture and how it benefits operations through greater stability, safety, and security in a DCS On Time In Full podcast episode. The recording, “Setting Well-Defined Expectations for Software Delivery,” also offers tips for operations looking to deploy WES software, including:

  • The importance of setting well-defined expectations for the system at the outset of a project.
  • Software deployment strategies that maximize system availability.
  • Best practices in post-deployment software supportability.

 

Want to learn more about DATUM and how it can enhance your warehouse operations? Connect with us; our software team would be happy to schedule a virtual tour of our new WES and its features and functionality. 

 

AUTHOR:

Adam Bommer

Director of Software Delivery

adam@designedconveyor.com